Dentsply Dispersalloy Amalgam
Dental Supplies

Dentsply Dispersalloy Amalgam

Pack Sizes Available

1-spill capsules (400mg) — Box of 50
2-spill capsules (800mg) — Box of 50
3-spill capsules (1200mg) — Box of 50

Product Description

Dispersalloy is a name in dental amalgam that has accumulated 25 years of clinical performance data in millions of restorations worldwide. When Dentsply says this, they are not reaching for marketing superlatives. They are describing a material track record that most restorative materials — composite or otherwise — simply do not have the decades of follow-up to claim yet. Practices that have used Dispersalloy since the 1990s are still observing restorations placed then that remain clinically functional. Dispersalloy is a spherical dispersed-phase amalgam alloy. The spherical particle morphology is what distinguishes dispersed-phase alloys from lathe-cut alloys in their handling properties. Spherical amalgam condenses more easily under light pressure, which means complete adaptation to cavity walls with less effort. The dispersed-phase composition (a mixture of particle types) produces an amalgam that is not overly sensitive to mercury ratio variation during trituration — a practical tolerance that matters in a busy clinical environment where identical technique is not guaranteed every time. The capsule format contains pre-proportioned alloy powder and mercury separated by a membrane that breaks during trituration in the amalgamator. The 1-spill capsule is the standard size for a single-surface posterior restoration. The 2-spill capsule handles larger single-surface or conservative MOD restorations. The 3-spill capsule is for larger preparations or when extra material is preferred. Triturated Dispersalloy has excellent early mechanical properties, which means it withstands the forces of condensation during placement without crumbling, and it finishes and burnishes cleanly after initial set. For dental supply distributors, Dispersalloy is a product that dental purchasing teams request by name. Its presence in a distributor's catalogue signals that the distributor is stocking serious restorative material. Sara Wellness exports Dentsply products to dental distributors internationally.

Technical Specifications

  • Alloy Type: High-copper dispersed-phase spherical amalgam alloy
  • Capsule Sizes: 1-spill (400mg), 2-spill (800mg), 3-spill (1200mg)
  • Format: Pre-capsulated — alloy and mercury pre-proportioned; break-away membrane activates on trituration
  • Key Property: Suppressed gamma-2 phase — improved corrosion resistance and mechanical durability
  • Handling: Spherical morphology — condenses under light pressure; easy adaptation to cavity walls
  • Clinical Track Record: Over 25 years of clinical performance data from millions of restorations worldwide
FAQ

Frequently asked questions

Dispersalloy is a high-copper dispersed-phase amalgam alloy, meaning the alloy powder contains a mixture of particle types: lathe-cut silver-tin particles and spherical silver-copper eutectic particles. This combination is what gives dispersed-phase amalgams their characteristic handling and improved corrosion resistance compared to older conventional (low-copper) amalgams. The high copper content (~30%) suppresses the formation of the gamma-2 phase, which was responsible for much of the corrosion and strength loss in older amalgam restorations.

Dispersalloy capsules are available in 1-spill (400mg alloy), 2-spill (800mg alloy), and 3-spill (1200mg alloy) sizes. The 1-spill capsule is appropriate for single-surface Class I or small Class V restorations. The 2-spill capsule suits most MOD or larger single-surface posterior restorations. The 3-spill capsule provides extra material for large posterior restorations or when the clinician prefers to have a surplus for condensation. Most practices order predominantly 2-spill with supplemental 1-spill for smaller cavities.

Dispersalloy is triturated in a dental amalgamator for approximately 8-10 seconds for the 1-spill capsule at the amalgamator's recommended speed setting. Trituration time may need adjustment based on the specific amalgamator model and speed. Properly triturated amalgam should have a glossy, cohesive appearance when extruded from the capsule — dull, crumbly mix indicates under-trituration, while over-triturated amalgam is excessively warm and sticky. Each amalgamator model's recommendation should be consulted.

Dispersalloy achieves its initial set within the working session, allowing initial carving while still soft. Final finishing and polishing should be delayed for at least 24 hours to allow the amalgam to reach its full hardness and dimensional stability. Polishing a freshly placed amalgam before full set can pull surface particles from the matrix and create a rougher surface. At 24 hours, the amalgam can be finished with burs and polished with appropriate amalgam polishing pastes.

The need for a cavity liner or base under Dispersalloy depends on the remaining dentin thickness and the clinical situation. In deep cavities where the remaining dentin is thin (less than approximately 1-1.5mm), a calcium hydroxide liner or glass ionomer base is placed to protect the pulp from thermal and chemical stimuli. In cavities with adequate remaining dentin, no liner is required. Amalgam does not bond to tooth structure, so mechanical retention is provided by cavity design.

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